United States Project Notice - Digital And Cost-Efficient Production Of Hybrid Polymethacrylimide Foam Cores For Radical Lightweighting Of Light-Duty Vehicles


Project Notice

PNR 58662
Project Name Digital and Cost-Efficient Production of Hybrid Polymethacrylimide Foam Cores for Radical Lightweighting of Light-Duty Vehicles
Project Detail Gencores enables technology for ultra-light vehicles to decarbonize transportation. Herein they demonstrate a scalable and digital production of low-cost and high-performance hybrid Polymethacrylimide (PMI) foam cores for sandwich composite constructions. Sandwich composites feature a foam core wrapped in fiber-reinforced skins and offer a 40-75% weight reduction potential compared with traditional metal alternatives. Current PMI foam cores are costly and time-consuming to produce in complex shapes. Gencores’ hybrid material and digital manufacturing technology will reduce the production cost of complex PMI foam components by up to 75%, unlocking the production of complex structural composites designs for cost-driven marketplaces.
Funded By Self-Funded
Sector Entertainment
Country United States , Northern America
Project Value USD 494,015

Contact Information

Company Name Gencores
Address ARPA-E Program Director: Dr. Marina Sofos Project Contact: Dr. Jules Thiery Press and General Inquiries Email: ARPA-E-Comms@hq.doe.gov Project Contact Email: jules@gencores.com
Web Site https://arpa-e.energy.gov/technologies/projects/digital-and-cost-efficient-production-hybrid-polymethacrylimide-foam-cores

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