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Tender for Supply, Installation, Testing & Commissioning Of Fully Automatic Wheat Flour (Atta) Mill With Auto Control Chakki 500 Kg Per Hour , Supply, Installation, Testing & Commissioning Of Ffully Automatic Wheat Flour (Atta) Mill With Auto Control Chakki 500 Kg Per Hour Equipment With Minimum Technical Specification Mentioned In The Bid Document. , Intake Table / Wheat Feeding System: - Heavy-Duty Ms Fabricated Intake Table/Feed Hopper. - Suitable For Continuous Feeding Of Wheat To The Cleaning Section. - Minimum Feeding Capacity: 800 To 1000 Kg/Hr. - Suitable Provision For Manual Bag Unloading. - Properly Designed Hopper And Feed Control Arrangement. - All Food-Contact/Product-Contact Surfaces Shall Be Suitably Finished And Free From Contamination-Prone Construction. , Pre-Cleaner - Capacity: Minimum 800 Kg/Hr. - Suitable For Removal Of Dust, Husk And Coarse Impurities. , Four-Seat / Multi-Deck Round Separator- - Minimum Capacity: 800 Kg/Hr. - Gear-Driven Arrangement. - Suitable Screens For Separation Of Large And Fine Impurities Such As Stones, Sand, Dust, Straw And Other Foreign Material. - Screens Shall Be Easily Removable For Cleaning. , De-Stoner- - Minimum Capacity: 800 Kg/Hr. - Suitable For Removal Of Stones And Heavy Impurities. - Adjustable Air-Flow And Feed Arrangement. , Gravity Seperator- - Suitable For Separation Based On Specific Gravity Were Provided As Part Of The Cleaning System. , High-Pressure Blower With Cyclone- - Suitable For Aspiration And Dust Removal. - Complete With Necessary Ducting And Cyclone. , Bucket Elevators- - Minimum 3 Nos. Bucket Elevators Or Equivalent Arrangement, Including The Required Additional Elevators For Inter-Stage Material Transfer. (1X Elevator In Cleaning Section And 2X Additional Elevators) - Capacity: Suitable For Continuous Operation At Minimum 500 Kg/Hr Finished Flour Plant Capacity. - Approximately 7 × 7 Casing, 8 Mm Thickness, 4 Belt And 4 Pvc Buckets. - Gear-Driven System. - Proper Inspection/Maintenance Access. - Food-Grade/Product-Suitable Buckets. - Complete With Belt, Buckets, Pulleys, Bearings, Tensioning Arrangement And Drive Motor. , Waram Conveyor- - Continuous Screw Conveyor / Conditioning Conveyor For Controlled Addition Of Water To Wheat. - Gear-Driven Continuous Screw Flight. - Suitable For Uniform Water Addition And Mixing. - Water Dosing Shall Be Controllable. - The Arrangement Shall Be Suitable For Conditioning/Tempering Before Grinding. - Complete With Motor, Gearbox, Screw Flight, Trough, Inlet/Outlet And Necessary Accessories. , Wheat Storage Or Tempering Silo- - Minimum 2 Nos. Storage/Tempering Bins Or Silos. - Quotation Basis: 4 Mt Capacity Each, Total 8 Mt. - Heavy-Duty Ms Construction. - C-Channel Supporting Structure. - Bolted/Folding-Wall Arrangement Where Applicable. - Suitable Inlet And Discharge Arrangement. - Proper Access For Inspection And Cleaning. - Suitable For Holding Conditioned Wheat Before Grinding. - Silo/Bin Shall Be Adequately Sized For Continuous Operation Of The 500 Kg/Hr Plant. , Automatic Control Chakki / Flour Mill- - Type: Heavy-Duty Automatic Control Chakki. - Minimum Chakki Diameter: 24 Inches. - Each Chakki Shall Be Suitable For Continuous Commercial Operation. - Emery Grinding Stones: Minimum 2 Pairs / 4 Nos. For The Two-Chakki Configuration. - Complete With Pulley, V-Belt And Belt Guard. - Individual Electric Motor For Each Chakki. With Each Motor Minimum 15 Hp. - Motor Capacity Shall Be Adequate For The Specified Throughput. - The Grinding System Shall Be Integrated With The Automatic Control System. - Feed Rate Shall Be Automatically Controlled According To Grinding Load/Current. - The System Shall Prevent Overloading Of The Chakki Motor. - Provision For Adjustment Of Grinding Gap/Stone Pressure Shall Be Provided. , Pneumatic Flour Conveying System- - Pneumatic Flour Conveying System Including High-Pressure Blower, Cyclone, Five-Outlet Air Collector And Air Lock - 1 Nos. X High-Pressure Blower: Approximately 7.5 Hp Or Suitable Capacity. - 1 Nos. X Cyclone. - 1 Nos. X Air Collector With Suitable Outlets. - 1 Nos. X Air Lock With Inspection Glass. - Pulley/Transmission Arrangement. - Complete Ducting, Bends, Clamps And Supports. - Properly Designed Airflow To Prevent Excessive Flour Loss. - Dust Leakage Shall Be Minimized. , Vibratory Atta Separator - Minimum Capacity: Suitable For 500 Kg/Hr Flour Production. - Heavy-Duty Vibrating Mechanism. - Suitable Sieving Mesh/Screens. - Mesh Shall Be Easily Removable And Cleanable. - Proper Collection Outlets For Flour And Oversize Material. - Product-Contact Components Shall Be Suitably Finished. - The Separator Shall Be Integrated With The Pneumatic Flour Conveying System. , Plansifter Or Atta Sieving System- - Capacity: Minimum 500 Kg/Hr. - Multiple Sieving Decks/Screens As Required For Obtaining Uniform Atta. - Easy Access For Screen Cleaning/Replacement. - Separate Outlet Arrangement For Finished Flour And Oversize/Rework Material. - Dust-Tight Construction. - Suitable Drive Motor And Vibration Mechanism. - Complete With Collection Chutes And Necessary Accessories. , Centrifugal Atta Separator / Fan- - With Minimum 3 Hp Motor. - German-Made Nylon Mesh Or Equivalent Quality Mesh Shall Be Provided. - Complete With Drive, Housing, Mesh, Inlet/Outlet And Accessories. , Complete Electric Motors- Motors Shall Be Supplied For Cleaner/Pre-Cleaner, Separator, De-Stoner, Elevators, Waram Conveyor, Auto. Control Chakki, Pneumatic Blower, Vibratory Separator, Plansifter And Centrifugal Separator/Fan. All Motors Shall: - Be Of Reputed Make. - Be Suitable For Continuous Industrial Duty. - Be Properly Rated For The Connected Machinery. - Have Adequate Overload Protection. - Be Energy-Efficient And Suitable For 3-Phase Operation. - Have Suitable Rpm As Per Machinery Requirement. - Be Supplied With Motor Mounting Arrangement And Necessary Accessories. , Electrical Control Panel- - Machine Shall Be Supplied With All Interconnecting Accessories, Control Panel, Cables, Foundations Bolts, And Safety Guards. - Plc-Based Sequence Control. - Hmi / Touch Screen Display. - Start/Stop Control For Individual Machines. - Automatic Sequential Starting/Stopping. - Motor Overload Protection. - Short-Circuit Protection. - Emergency Stop Facility. - Motor On/Off Indication. - Fault/Trip Indication. - Current/Load Indication For Major Motors. - Interlocking Between Upstream And Downstream Machines. - Automatic Stoppage Of Feeding Equipment In Case Of Downstream Machine Failure. - Suitable Mcc/Control Panel. - Proper Earthing Terminals. - Suitable Cable Trays/Conduits And Internal Wiring. - All Required Contactors, Relays, Mcb/Mccb, Overload Relays, Timers And Control Components. - Control Panel Shall Be Suitably Enclosed And Protected Against Dust. , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Training- Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Trial Run Shall Be Included. Training For Operators Shall Be Provided. Operation & Maintenance Manual Should Be Provided.
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