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Tender For Repairs Maintenance Of Hangar Doors And Associated Works At Afa Hyderabad - Supply, Install, Commissioning & Testing of Control Cable with Chain Rail of 80 mm wide & 35 mm height on GI Tray 120 mm wide, 50 mm height made out of 1.6mm GI Sheet with side guide with & including 4 core 2.5 sqmm Cable for Motors & 4 core 1.0 sq mm cables for Limit Switches. All cables fixed inside the cable chain incl taking down old unsv one & making good the disturbed surfaces (if any) complete all as specified & as directed & to the entire satisfaction of the Engr-In-Charge for Hangar No - 1 & 2 (Runway Side). Make of Cable : Polycab/Finolex/KEI/Havells. Make of Chain Rail : As per Existing/Recommendation of OEM. 2 Description all as per Item No-01 above but for Hangar No - 4 (Runway Side). Make of Cable : Polycab/Finolex/KEI/Havells. Make of Chain Rail : As per Existing/Recommendation of OEM. 3 Description all as per Item No-01 above but for Hangar No - 5 (Runway Side & Front Side). Make of Cable : Polycab/Finolex/KEI/Havells. Make of Chain Rail : As per Existing/Recommendation of OEM. 4 Description all as per Item No-01 above but for Hangar No - 6 (Runway Side & Front Side). Make of Cable : Polycab/Finolex/KEI/Havells. Make of Chain Rail : As per Existing/Recommendation of OEM. 5 Supply, install, Commissioning & Testing of Drive Assembly or VFD (Virtual Frequency Drive of 3 HP 3 phase), 4 x VFD for each Panel Drive Assembly shall be housed in fully encased Weather Proof Box for electrical Induction Motor of suitable type and capacity not less than 2 HP, 3 Phase with Gear Box Reduction Assy. Control panel to be made out of 1.6 mm thick MS box, Outdoor type Weather Proof with MCBs, 10 KA, C Curve of required Nos, Emergency Stop Switch one set for each Driving Leaf consisting of Relays, Power and Auxiliary Contactors of appropriate size/rating, Over Load and Under Voltage Protections etc., with suitable Hooters / Blinkers and Push Button switches for forward and reverse movements, including Bus-bars of appropriate rating/size, Indication lamps & including 1 Rotary Switch for Main Power incl taking down old unsv one & depositing to MES Storeyard incl making good the disturbed surfaces (if any) complete all as specified & as directed & to the entire satisfaction of the Engr-In-Charge for Hangar No - 1 & 2 (Runway Side). Make of VFD : As per Existing/Recommendation of OEM. Make of Control Panel : CPRI Type-Tested. 6 Description all as per Item No-05 above but for Hangar No - 4, 5 & 6 (Runway Side). Make of VFD : As per Existing/Recommendation of OEM. Make of Control Panel : CPRI Type-Tested. 7 S&F Motor Assembly Cover fabricated out of GI Sheet of thickness 1.6 mm for converting the Motor and Gear Assembly incl taking down old unsv one & making good the disturbed surfaces (if any) complete all as specified & as directed & to the entire satisfaction of the Engr-In-Charge. 8 Supply, install, Commissioning & Testing of Gear Motor, 3 Phase, 2 HP, 4 Pole, IP-55, TEFC/AL/IC411 with & including Gear Box of 60:1 Ratio incl taking down old unsv one & depositing to MES Storeyard incl making good the disturbed surfaces (if any) & complete all as specified & as directed & to the entire satisfaction of the Engr-In-Charge. Make of Gear Motor : Kirloskar, Model : KM2 or as per OEM recommendation. 9 Supply, install, Commissioning & Testing of Reduction Gear Assembly, Single Stage Worm Gear Reducer with Manual Over Ride feature/mechanism confirming to IES 90B5 incl taking down old unsv one & depositing to MES Storeyard incl making good the disturbed surfaces (if any) & complete all as specified & as directed & to the entire satisfaction of the Engr-In-Charge. Make of Reduction Gear Assy : As per Existing/Recommendation of OEM. 10 M&L for Repair/Servicing of Hanagar Doors with necessary greasing & opening the Motorised Door Mechanism of Hangar Door leaf, servicing/repairing the Forward Gear, Backward Gear, Gear Shaft, Pinion, 2 HP 3 Phase, 415 V Gear Motor & replacing the worn out/unsv spare parts including checking/maintenance of Hangar Door Electrical Panel Boards incl necessary electrical connections & checking the alignment of bottom portion & rail for smooth movement of Hangar Doors complete all as specified & as directed to the entire satisfaction of the Engr-In-Charge. NOTE : All consumables like Grease, Cotton Waste, Nuts, Bolts, Washers, Lugs etc. with & incl replacement of required spare parts are deemed to be included in the unit quoted rates. 11 M&L for taking out Hangar Door Motor, 2 HP, 3 Phase, 415 Volt from the base & re-winding the same with new super enamelled copper wire of same quality/specifications/gauge etc. & same number of turns as per existing after thorough cleaning of stator body & rotor, applying insulating varnish, drying up by heating for improving insulation resistance, re-assembling the motor by replacing both the bearings, re-installing at its original position, connecting up, testing & commissioning complete all as specified & as directed & to the entire satisfaction of the Engr-In-Charge. NOTE : Cost of transportation of the Motor from AFA to Workshop & back is deemed to be included in the unit quoted rates Imp Note for Item Nos 1 to 11 : 1) Design/Drawing/Technical catalogue/specifications/BOM etc. to be submitted to the Engr-In-Charge/GE for Make/Sample approval of items before placing final order to the Manufacturer/Supplier. 2) Anything missed out in the technical specifications but technically required for efficient working is deemed to be included in the quoted rates. 3) The approximate height of installation/fixing of the Control Cable with Chain Rail etc. is around 8 to 12 Mtrs from Ground/FFL. 4) Contr is required to take all the safety precautions incl any type of ladders/scaffolding work & cost of the same is deemed to be included in the unit quoted rates. 5) Necessary test certificates & Guarantee/Warranty Certificates from the OEM to be submitted to the Engr-in-Charge for checking & record. 6) The complete work/job is to be executed/carried out from OEM/Auth Channel Partner etc. & cost of Comprehensive Maintenance incl replacement of items/spare parts for a period of 2 Years from the certified date of completion is deemed to be included in the quoted rates. 7) The contractor/firm is required to visit the site prior to quoting of the subject items/ work so as to ascertain the actual ground requirements. Any further query at a later date shall not be entertained & responsibility of the same shall rest on the contractor/ firm..
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