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Up-Keeping And Assistance In Cleaning And Maintenance And Routine, Breakdown And Capital Maintenance Of C And I Equipment And Instruments At Stps Unit 1 To 6-1. Semi skilled 2. Skilled 3. Highly skilled 4 Supervisor(Diploma holder/Experienced)-1 Providing Three Skilled worker for Upkeeping, Cleaning and Assistance in Operation & Maintenance of pneumatic drives, control valves, Power cylinders, I/P Converters, Positioners, Volume Boosters, position feedback transmitters etc. and their associated panels/JB's/Instrument enclosures & transportation of equipment to Lab. for calibration & back to site for C&I equipment & instruments of DDC System, Stage-I to IV, SSTPS, Suratgarh. 2 Providing Three Skilled worker for Upkeeping, Cleaning and Assistance in Operation & Maintenance of various transmitters, thermocouples & RTDs, Pr. Switches, Level switches, Temp. Switches, recorders, indicators, cleaning of impulse pipe line & local instrument assistance and other maintenance works such as calibration, , transportation of C&I equipment & instruments of DDC System, Stage-I to IV, SSTPS, Suratgarh. 3 Providing Three Highly Skilled worker (skilled computer workman) for Assistance in repair/maintenance of Computer Room equipment like Monitors, Printers, Servers, workstations, network components like switches, routers etc., DDC Modules, EEPROM Replacement, UPS panels, battery bank & computer data feeding for DDC System, Stage- to IV, SSTPS, Suratgarh. 4 Providing Three semi-skilled worker for Cleaning of control panel in control room, local control panel, DDC panels, BTC, Computer tables, servers, workstations, printers, DDC backup desk, monitors etc and transportation of different equipment i.e. servers, workstation, printer, monitor & modules/cards from store to site & back and assistance in maintenance of various jobs of stage-I to IV. 5 Providing one no. supervisor for checking and monitoring of station C&I DCS system, pneumatic and measurement systems instruments and equipments and supervise the daily routine/breakdown/shutdown maintenance work of various jobs of DDC System of unit 1 to 6 . 6 Providing Three Skilled, Three semi skilled and three Highly Skilled worker for Upkeeping, Cleaning and Assistance in Operation & Maintenance of ATRS, LP Bypass panels turbovisory panels, JB's, field equipments related to ATRS e.g. RTDs, Thermocouple, transmitters, press. Switches, Level switches, Pneuamtic valves, transportation of RajKaj Ref No.: equipment etc. and assistance in maintenance of ATRS System, Stage- to IV, SSTPS, Suratgarh. Providing one no. supervisor for checking and monitoring of station C&I ATRS system, pneumatic and measurement systems instruments and equipments and supervise the daily routine/breakdown/shutdown maintenance work of various jobs of ATRS System of unit 1 to 6 . Providing Three Skilled, Six semi skilled and three Highly Skilled worker for Upkeeping, Cleaning and Assistance in Operation & Maintenance of SG Panels, Ignitors, scanners, Pneumatic trip valves, Ignitor cabinet & JBs, FSSS and Feeder panels, field equipments related to FSSS and transportation of various FSSS equipment for calibration/safekeeping & back to site, for FSSS System, Stage-I to IV, SSTPS, Suratgarh. Providing one no. supervisor for checking and monitoring of station C&I FSSS system, pneumatic and measurement systems instruments and equipments and supervise the daily routine/breakdown/shutdown maintenance work of various jobs of FSSS System of unit 1 to 6 . 10 Providing One Highly Skilled worker for Assistance in preliminary troubleshooting of ICS Hardware, software, re-installation after formatting or program getting corrupt, Antivirus installation, Data entry work in various modules like Employee Master, classification & rights assignment, Purchase Management, Store Management, Issue of New Material vendor codes etc.,and sorting out difficulties faced by various end users of ICS system, attending defects relating to Printers, UPS & attending Optical Fiber damage and its tracking. 11 Providing one semi-skilled worker for providing assistance in day to day activities like replacement of printer cartridge, cleaning of dust accumulation in various computer Desktop, Monitors and printers, network switches / racks, replacement of ICS Terminals, printers, mouse, keyboards and other peripherals from CE office, P&A, Accounts, Civil, CISF, AHP EM, BM, CHP/ Railway yard/ Stores/ Accounts etc locations throughout the Plant. 12 Providing one skilled worker for Cleaning and Assistance in maintenance of various CCTV equipment including transportation at various locations in plant and BBAMS system. 13 Providing One Highly Skilled, One skilled and one Semi-skilled worker for cleaning and Assistance in Maintenance of steam and water Analyser system (SWAS) & Oxygen analysers, Flue Gas analyzers and AAQMS of Unit#1 to 6, SSTPS, Suratgarh. and Assistance in Maintenance of Flue Gas analyzers and AAQMS of Unit#1 to 6, SSTPS, Suratgarh. Providing one skilled worker for for Upkeeping , Assistance in Operation & Maintenance of various C&I equipment & instruments of DM Plant PLC System, SSTPS, Suratgarh. Providing one no. supervisor for checking and monitoring of all analyser instruments and equipments and supervise the daily routine/breakdown/shutdown maintenance work of various jobs of SWAS Analyzers, Oxygen Analyzers, Flue Gas Analysers, CAAQMS systems etc. for unit # 1 to 6. Providing one semi-skilled worker for Cleaning and assistance in calibration and repair works in C&I Laboratory, Stacking & shifting of various C&I equipments in the C&I lab for Stage-I to IV. Providing one skilled worker for Cleaning and assistance in maintenance of EPABX system of plant and vibration measurement at STPS, Suratgarh Providing Two semi-skilled worker for night shift for monitoring of system and quick assistance with Shift Technician due to any work arises in condition of any equipment changeover or as per the site requirements for misc. work in C&I system. Providing Two semi-skilled worker for each for morning and evening shift for monitoring of system and quick assistance with Shift Technician due to any work arises in condition of any equipment changeover or as per the site requirements for misc. work in C& system. Providing one semi-skilled worker in emergency condition i.e. Unit outage / Light up activities, any equipment outage, to attend the fault and meet the conditions, as and when required as per the site requirements for misc. work in maintenance of various jobs of C& system. Providing Two Unskilled worker For cleaning and upkeeping of Control Panel Rooms/Computer rooms/server rooms of Unit 1 to 6, Providing One supervisor for night shift for monitoring of C&I system and quick assistance due to any work arises in condition of any equipment changeover or as per the site requirements for misc. work in C&I system for unit # 1 to 6. 1 COMPLETE SERVICING/OVERHAULING OF HIGH PR. S.S VALVE 1500 CLASS/2500 CLASS UPTO 25MM N.B. SIZE. 2 STELLITE WELDING & MACHINING OF SEAT AND/OR STEM OF HIGH PR. S.S VALVES 1500 CLASS/2500 CLASS WITH COMPLETE SERVICING/OVERHAULING UPTO 25 NB SIZE. 3 REPLACEMENT OF GLAND PACKING OF H.P.,S.S VALVES UPTO 25NB SIZE. 4 REPLACEMENT OF H.P VALVES IN IMPULSE PIPE LINE AT SITE UPTO 25NB SIZE. 5 CUTTING OF S.S/C.S/MS/GI IMPULSE LINE UPTO 25 NB (PER JOINT) 6 CUTTING ,EDGE PREPARATION & WELDING OF JOINTS OF S.S & C.S IMPULSE PIPE LINE UPTO 25 NB (HIGH PR.) 7 (a) CUTTING, EDGE PREPARATION & WELD JOINTING IN LOW PR. MS/GI PIPE LINEUPTO 50 MM DIA AND TAP DIE JOINT FOR GI PIPE. (b) FLUSHING OF IMPULSE PIPE LINE WITH SEVICE AIR UPTO 25 NB BY CUTTING & RE- WELDING. © LAYING INCLUDING DRESSING OF S.S IMPULSE PIPE LINE. 1. UPTO 10MM NB 2. FROM 11MM NB TO 25MM NB (d) REMOVAL/DISMENTLING OF PIPE LINE UPTO 25NB (SS/CS/GI) 8 LAYING OF COPPER/SS TUBING INCLUDING JOINTS, TAP DIE CUTTING & FIXING OF FITTING & DRESSING UPTO 10 MM INSTALLATION /DISMENTELLING OF CONTROL & INSTRUMENTS/ COMPENSATING/TELEPHONE CABLES i) 1 PAIR X 0.5 TO 5 p X 0.5 MM2 ii) 6PX0.5MM2 iii) 8PX0.5MM2 TO 12 P X 0.5MM2 iv) 80PX0.5MM2 v) 1PX1.5MM2 TO 5PX1.5MM2 vi) 20PX0.5MM2 TO 50 P X 0.5MM2 a) TERMINATION /JOINTING OF CABLES PER CORE i) TERMINATION OF CONTROL , INSTRUMENTATION AND COMPENSATING OF 0.5/1.5/2.5 mm2 size cable ii) CABLE JOINTING THROUGH DOWELLS MAKE STRAIGHT THROUGH LUGS OF CABLE 0.5/1.5/j mm2 size cable b) TELEPHONE CABLE JOINTING WITH JELLY FILLED CONNECTORS AND JOINTING KIT i) 20PX0.5MM2 ii) 50PX0.5MM2 INSTALLATION OF CABLE TRAYS : i) UPTO 150MMX50MM SIZE ii) ABOVE 150MMX50MM UPTO 450MMX50MM REMOVAL OF CABLE TRAYS UPTO 450MMx50 MM FABRICATION OF SUPPORTING STEEL STRUCTURE AS PER DRAWING & SPEC. INCLUDING PAINTING. PAINTING (INCLUDING PAINT)SPEC. OF PAINT TO BE APPROVED BY STPS i) OLD SURFACES:- a) PANELS/PLAIN SURFACES(IN SQ. FT.) b) STEEL STRUCTURES/PIPE (SQ.FT.) ii) FRESH SURFACES:-CLEANING WITH WIRE BRUSH APPLYING PRIMER COAT & PAINTING a) PANELS/PLAIN SURFACES(IN SQ. FT.) b) STEEL STRUCTURES/PIPE (SQ.FT.) iii) MARKING /IDENTIFICATION LREaTjKTaEj RReSf (a) LETTERS UPTO 1" SIZE (b) LETTERS UPTO 2" SIZE (c) LETTERS UPTO 4" SIZE MAKING CUTOUTS IN CONTROLPANELS/LOCAL PANELS (a) CUTOUT SIZE UPTO 100 mm2 (b) CUTOUT SIZE 101 mm2 TO 500 mm2 (c) CUTOUT SIZE 501 mm2 TO 2000mm2 (d) BLANKING OF CUTOUTS FABRICATION OF CANOPY INCLUDING MATERIAL MAIN-TENANCE OF FIELD JUNCTION BOXES : (a) REPAIR/REPLACEMENT OF HINGES (b) FIXING OF RUBBER GASKETS/LINING WITH MATERIAL (c) REPLACEMENT OF T.Bs INCLUDING DE-TERMINATION & TERMINATION (TB TO BE PROVIDED BY RRVUN) (d) INSTALLATION AND DISMANTLING OF TB CHANNELS DRILLING OF HOLES (i) OTHER THAN PANELS (a) UPTO 6mm DIA (b) UPTO 15mm DIA (c) UPTO 25mm DIA (ii) ON PANELS & UNIT CONTROL BOARD (a) UPTO 6mm DIA (b) UPTO 15mm DIA (c) UPTO 25mm DIA MAINTENANCE OF FLANGE JOINTS (GASKETS, SHELLAC ETC. OF APPROVED QUALITY SHALL BE PROVIDED BY THE CONTRACTOR) (a) UPTO 100mm NB (b) BEYOND 100mm & UPTO 300mm NB (a) DISMENTALLING /CLEANING & REFITTING OR REPLACEMENT OF LOCAL GAUGES/PR. SWITCHES, TEMP. CONVERTERS, PR. TRANSMITTERS, LEVEL SWITCH, TEMP. SWITCES (i) LOCAL PR. GAUGES (ii) LOCAL PR. SWITCHES (iii) LOCAL TEMP-GAUGES WITHOUT CAPILLARY (iv) LOCAL TEMP. SWITCHES WITHOUT CAPILLARY v) LOCAL TEMP-GAUGES WITH CAPILLARY vi) LOCAL TEMP-SWITCHES WITH CAPILLARY vii) LEVEL SWITCHES LOW PR. AREA UPTO 10 KG./CM2 viii ) LEVEL SWITCH HIGH PR. AREA ABOVE 10Kg/cm2 ix) PR. TRANSMITTER/LEVEL TRANSMITTER/ THERMOCOUPLE/PRT/SIGNAL CONVERTOR x) LIMIT SWITCHES (i) MAINTENANCE OF PNEUMATIC CONTROL VALVE ACTUATORS : (DIAPHRAGM TYPE) a) ACTUATORS FOR CONTROL VALVE UPTO 25MM DIA PIPE. b) ACTUATORS FOR CONTROL VALVE FROM 25MM TO 50MM DIA PIPE. c) ACTUATORS FOR CONTROL VALVE FROM 51MM TO 100MM DIA PIPE. d) ACTUATORS FOR CONTROL VALVE FROM 101MM TO 150MM DIA PIPE. e) ACTUATORS FOR CONTROL VALVE FROM 151MM TO 200MM DIA PIPE. (f) ACTUATORS FOR CONTROL VALVE ABOVE 200MM DIA PIPE ii) MAINTENANCE OF PNEUMATIC CONTROL VALVE ACTUATORS (PISTON CYLINDER TYPE ACTUATOR) a) VALVE ACTUATOR FOR CONTROL VALVE 100MM TO 150MM b) VALVE ACTUATOR FOR CONTROL VALVE 151MM TO 250MM. iii) MAINTENANCE OF PNEUMATIC CONTROL VALVE ACTUATORS (SPECIAL TYPE IMPORTED VALVES) a) VALVE ACTUATORS, MAKE PALGHAT KELTRON , BAILERY ETC. b) DISMENTALLING ,SERVICING CALIBRATION & MAINTENANCE OF SERVO VALVES OF HPBP SYSTEM (SULZER) MAKE. i) SERVICING & CALIB. OF POWER CYLINDER OF FOLLOWING SYSTEMS INCLUDING INSTALLATION. a) SADC SYSTEM (b) HOT AIR/COLD AIR DAMPER/PRIMARY/ BP AIR DAMPER & ID FAN IGV (c) HOT AIR / RCGATES (d) ID/FD/PA/BFP SCOOP TUBE & VANE CONTROL (e) BURNER TILT MATHANISM (ii) SERVICING OF POSITIONERS (a) SADC POSITIONER (b) BURNER TILT POSITIONER COMPLETE OVER-HAULING & MAINTENANCE SAMPLE COOLER: (i) PRIMARY SAMPLE COOLER (ii) SECONDARY SAMPEL COOLER(Multi Coil) (iii) SECONDARY SAMPEL COOLER(Single Coil) (a) REPAIR OF ZIRCONIA PROBE SHIELD BY CUTTING DAMAGED PIPE, EDGE PREPARATION OF NEW PIPE & WELDING (b) CUTTING,WELDING(SS) OF SUPPORT SHIELD PIPE SIZE 83MM TO 90 MM OVER ZIRCONIA PROBE SILVER BRAZING OF HEA FLEXIBLE CABLE/HI TEMP WIRE DISMENTALLING OF FLAME SCANNERS, CLEANING OF ALL PARTS, CHECKING OF FIBRE OPTIC CABLE & REASSEMBLY. (i) SERVICING & CALIBRATION OF POWER CYLINDER OF FOLLOWING SYSTEMS INCLUDING INSTALLATION. (a) SEAL AIR CONTROL DAMPER (b) PURGE AIR DAMPER / SEAL AIR DISCHARGE DAMPER (ii) SERVICING/INSTALLATION OF PURGE/SEAL AIR DAMPER ACCESSORIES AS AIR LOCK RELAY, REGULATOR ETC. PANEL SEALING WITH GLASS PUTTY & CHEMICAL PURGING OF IMPULSE PIPE LINES UP TO 25NB BATTERY BANK OF UPS & EPABX (a) THOROUGH CLEANING & MAINT. ASSISTANCE IN CAPACITY TEST (CHARGING & DISCHARGING CYCLE ) OF UPS BATTERY BANK WITH ALL ACCESSORIES REQUIRED. (b) THOROUGH CLEANING & MAINT. ASSISTANCE IN CAPACITY TEST (CHARGING & DISCHARGING CYCLE ) OF EPABX BATTERY BANK WITH ALL RajKaj Ref No.: ACCESSORIES REQUIRED. c) REPLACEMENT OFDEAD/ WEAK CELLS BY CHARGING NEW/WEAKD CELLS IN BATTERY BANK. CALIBRATION OF POWER CYLINDER/CONTROL VALVE WITH SERVICING OF ALL ACESSORIES( AIR LOCK RELAY,POSITIONER,REGULATOR.) COMPLETE OVER-HAULING AND MAINTENANCE OF SWAS CHILLER UNIT PUMP CHECKING AND REPLACEMENT OF COOLING FANS OF PROCONTROL PANEL/MMI PANEL DISCONNECTING,PULLING,DRESSING & RE-TERMINATING OF CONTROL CABLES WITH IN CONTROL PANELS EXCAVATION AND LAYING OF CABLE DISMENTLING AND REINSTALLATION OF PA SYTEM EQUIPMENTS a) HORN SPEAKERS b) WALL MOUNTED PA STATION DISMENTLING/CLEANING BY WIRE BRUSH & REFITTING OR REPLACEMENT OF SAMPLE STRAINER/PR. REDUCER VALVE/CATION COLOUMN/ROTAMETERS a) SAMPLE STRAINER/FILTER b) PR. REDUCER VALVE IN HIGH PR. LINE c) CATION COLOUMN d) ROTAMETERS COMPLETE DISMENTLING OF FLUE GAS ANALYZERS FROM DUCT, CLEANING OF LENS, WINDOW, STUB PIPE AND REALIGNMENT & CALIBRATION a) SOX/NOX/CO ANALYZERS b) SPM MONITOR c) CO ANALYZERS DISMENTALLING/CLEANING & REFITTING OR REPLACEMENT OF SHAFT & PDESTAL VIBRATION PICK UPS DISMENTALLING & REFITTING OF AXIAL SHAFT EXPANSION PICK UP & SPEED SENSORS INSTALLATION/MOUNTING OF PA OUTDOOR WALL MOUNTED STATION INCLUDING JB WITH CABLE TERMINATION. FABRICATION OF WOODEN PACKING BOX INCLUDING MATERIAL FOR TRANSPORTING MATERIAL OUTSIDE THE STPS a) UPTO 50000 CM3 b) UPTO 150000 CM3 c) UPTO 1000000 CM3 DISMENTALLING /CLEANING & REFITTING OR REPLACEMENT OF SOLENOID VALVES a) RC SHUT OFF GATE/ PA GEN I/L GATE/ APH b) PURGE AIR DAMPERS/ SEAL AIR SHUT OFF DAMPER/ BFP RECIRCULATION VALVE DISMENTALLING /CLEANING , REFITTING OR REPLACEMENT OF HEA IGNITOR RODS/ SPARK TIPS & OPERATION CHECKING THOROUGH CLEANING & MAINTENANCE OF BATTERY BANK THAT SHALL INCLUDE: (1.) CLEANING OF CELLS: SURFACE CLEANING WITH COTTON CLOTH. COMPLETE REMOVAL OF ACID DEPOSITS FROM BATTERY SURFACE BY WOODEN SPATULA. IN CASE OF SEVERE ACID DEPOSITION REMOVAL & PUTTING BACK OF INTER CELL CONNECTORS AFTER CLEANING WITH BOILING HOT WATER. (2.) APPLICATIONS OF PETROLEUM JELLY ON INTER CELL/ ROW CONNECTORS/ CABLES TERMINALS. (3.) DM WATER TOP UP IN CELLS (4.) VOLTAGE AND SPECIFIC GRAVITY READING OF BATTERY BANK. (5.) BYPASSING ANY FAULTY CELL. CLEANING OF ALL SECONDARY AIR DAMPERS CONTROLERS (56 Nos.), BURNER TILT (04 Nos.), ALL OIL CORNERS VALVES and FIELD EQUIPMENTS CUTTING AND SHAPING WORK OF SHEET FOR MOUNTING AND ENCLOSURES OTHER THAN MS SHEET UP TO 8 MM THICK RAW MS SHEET UP TO 8 MM THICK OTHER THAN MS SHEET ABOVE 8MM THICK CUTTING AND WELDING WORK ANGLE IRON UP TO 65X65X6 MM3 SIZE REPLACEMENT OF DIAPHRAGM OF PNEUMATIC ACTUATORS WITH NUT, BOLT AND WASHERS (II) DOUBLE ACTING ACTUATORS (III) SOLENOID OPERATED ACTUATORS (IV) TRIP VALVE ACTUATORS MAINTENANCE OF HPBP/LPBP SYSTEM (I) REPLACEMENT OF COMPONENT LIKE FBT/BLOCKING UNIT/FAST OPENING DEVICE/OIL PRESSURE SWITCH/SERVO VALVE OPEN/CLOSE UNIT A MOUNTING OF JUNCTION BOXES, SIZE ABOVE 9"X9" (JB WILL BE PROVIDED BY RRVUNL) B MOUNTING OF JUNCTION BOXES , SIZE UP TO 9"X9" (JB WILL BE PROVIDED BY RRVUNL) DISMANTLING ,CLEANING & REFITTING OR REPLACEMENT OF A FORE BAY LEVEL TRANSMITTER B ANUBAR/RADAR/MOT LEVEL TRANSMITTER C PROXIMITY SWITCHES/OTHER SENSORS REPLACEMENT /SERVICING OF FAULTY COMPONENT LIKE FBT/ POSITIONERS/MICRO SWITCHES/POSITION TRANSMITTER/I TO P CONVERTOR FITTING/REPLACEMENT/ DISMANTLING OF FOLLOWING (I) PANEL INSTRUMENTS (II) COMPLETE PANELS CLEANING/REFITTING/REPLACEMENT OF COMPONENTS IN LVS SCREEN FEEDER CALIBRATION NEW FITTING/REPLACEMENT OF ELECTRODES OF HYDRA STEPS REPLACEMENT OF CYCLONE SEPARATOR I DIS-ENGAGING AND ENGAGING OF POWER CYLINDER/ SCOOP TUBE ACTUATOR II OLD/FAILED BFP/PA/ID/FD/HOT AIR/COLD AIR ETC. POWER CYLINDER/SCOOP TUBE ACTUATOR SERVICING AND CALIBRATION (REMOVAL AND INSTALLATION NOT INCLUDED). I DISMANTLING AND TRANSPORTATION OF OLD POWER CYLINDERS WITH TRANSPORTATION & ERECTION OF NEW/REPAIRED POWER CYLINDER (DIFFERENT TYPE)BY CHANGING FOUNDATION STRUCTURE , LEVERS ETC. RajKaj Ref DE-TERMINATION OF CABLES, SIZE: 0.5 TO 2.5 MM2( WHERE CABLE IS NOT BEING REMOVED ) TIGHTENING OF CABLE TERMINATION AT BOTH POINT OF TB FLUSHING OF IMPULSE PIPE LINE WITH SERVICE AIR UP TO 25NB BY CLEARING DUST COLLECTOR AND ”Y” TAPPING. SOLDERING/DE SOLDERING OF WIRES INCLUDING FERRULING & DRESSING(RATES COMMON FOR 0.5/0.75/1&1.5MM2)/SILVER BRAZING REPLACEMENT/RELOCATION OF CCTV CAMERAS/POWER CONTACTORS/SUPPLIES WITH DISCONNECTION AND RECONNECTION OF TERMINALS WIRE DRESSING OF CABLES IN CABLE TRAY FOR CABLE TRAY SIZE UPTO150MMX50MM SIZE FOR CABLE TRAY SIZE ABOVE 150MMX50MM UP TO 450MMX50MM SIZE HOSE PIPE REPLACEMENT WITH NEW ONE SIZE 1/2" HOSE PIPE REPLACEMENT WITH NEW ONE SIZE 3/4" & 1" LAYING OR DISMANTLING OF ETHERNET/NETWORK/OFC/RG6 CABLES (INCLUDING TRANSPORTATION/CRIMPING/TERMIN ATION OF CONNECTORS) LAYING OF CAT/RG6/OFC CABLES THROUGH CONDUIT/CHANNELS/HDPE/GI PIPE INCLUDING FIXING OF CONDUIT/CHANNELS SPLICING OF OFC CABLE AND JOINTING PER JOINT ALONG WITH FAULT TRACING/FINDING
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