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Tender For Preventive Maintenance / Repair / Replacement And Servicing Of Mechanical Laundry, Boiler And Other Allied Work At Old Chsc Under Age E/M-I Under Ge (South) Pune.; 1 M&L for preventive maintenance (Monthly basis) & faults rectification of following Laundry equipments including repair/replacement of spare parts of equipments/ machinery, requiredby the OEM of the Laundry plant :-(Note: spare parts will be measured and paid seperately under relevent item ) 2 Washing Machine front Loading capacity 140 Kg- 02 Nos 3 Washing Machine front Loading capacity 70 Kg- 01 Nos 4 Washing Machine front Loading capacity 50 Kg- 05Nos 5 Hydro extractor50Kg - 1 No 6 Hydro extractor25Kg - 1 No 7 Hydro extractor15Kg - 1 No 8 Drying Tumbler of capacity 30 Kg - 3 Nos 9 Drying Tumbler of capacity 50 Kg - 2 Nos 10 Flat work Ironer double roller type steam heatedsize-530x300mm - 2 Nos 11 Flat bed press 1500x750mm- 3 Nos 12 Water softening plantIon exchange type with pump set 1.5 HP 3 phase 415 V -1 No 13 Steam boiler600 Kg/ Hrs capacity with 10.50 Kg /Sqcm pressure 14 Notes for Ser item No 1.01 to 1.12 above - Contractor shall keep the following aspects in mind while quoting unit rates and rates quoted shall be deemed to be included the following: -(i) Any type of defect needs to be attended within 24 hrs from the information conveyed directly or telephonically as well.(ii)All minor defective parts will be replaced by contractor within 48 Hrs for above mentioned Laundry Plants/machineries.Cost of minor parts such as nuts, bolts,screws, clamps, T&Ps, oiling, greasing, cleaner liquid for steam pipes, GI/SS fittings, V-belts etc, deemed to be included in the quoted rates.servicing and programming setting /resetting of the display card of Laundry Machines deemed to be included in the quoted rates.(iii) Cleaning of chocked coil by descaling steam boiler, engineer shall carryout/supervise the descaling activity with Descaling Chemical (i.e. Chemical recommended by OEM)(iv) Servicing/repair of all water pumps including replacement of unserviceable seals and glands , and servicing ,greasing /alignment of shaft/testing completeof all motors ofSteam Boiler.(v) Servicing/repair/testing of electric control panel and replacement of unserviceable minor spares like meter , wiring etccomplete of Steam Boiler.(vi) Cleaning of chocked Steam pipelines and steam trap Valves and welding and replacement of coupling, joints ,union etc if required to stop leakage of water and steam from the pipeline deemed to be included in the quoted rates.In case of delayarecovery of Rs 500/- per machine/day shall be made from the contractor.(vii) In order to certify proper maint of the plant , monthly & breakdown visits of Engineer/technician from OEM/Approved firm to check efficient running of Laundry Plant is mandatory on part of contractor.The unit rates quoted by the tenderer shall be deemed to be included this aspect. Necessary documents in support ofvisit of authorised representatives from OEM/Approved firm shall be submitted by the contractor after each visit. On Failure of visit by OEM/Approved firm representative or non submission of report by him, a penal recovery of Rs 5000/- per visit shall be made from the contractor. 15 M&L in replacement for covering MS pipe of dia 25 mm dia with insulator of 50mm thick all Around glass wool and cladding with 36 SWG Aluminum sheet complete all as specified and directed. 16 M&L in replacement for covering MS pipe of dia 40 mm with insulator of 50mm thick all Around glass wool and cladding with 36 SWG Aluminum sheet complete all as specified and directed. 17 M&L in replacement for covering MS pipe of dia 50 mm with insulator of 50mm thick all Around glass wool and cladding with 36 SWG Aluminum sheet complete all as specified and directed. 18 S&F in replacement M S Pipes heavy grade with all fittingse (iebend, tee,union, elbow,socket etc .)laid in floors or fixed to walls andceilings etc of size 50 mm dia incl welding, jointing, cutting required length as per site requirement. 19 S&F in replacement M S Pipes heavy grade with all fittings (iebend, tee, union, elbow,socket etc.)laid in floors or fixed to walls and ceilings etc of size 40 mm dia incl welding, jointing, cutting required length as per site requirement complete all as specified and directed. 20 S&F in replacement M S Pipes heavy grade with all fittings (iebend, tee,union, elbow,socket etc.) laid in floors or fixed to walls and ceilings etc of size 25 mm dia incl welding, jointing, cutting required length as per site requirement complete all as specified and directed. 21 S&F in replacement M S Pipes heavy grade with all fittings(iebend, tee,union, elbow,socketetc.)laid in floors or fixed to walls and eilings etc of size 20 mm dia incl welding, jointing, cutting required length as per site requirement complete all as specified and directed. 22 S&F in replacementgun metel globe/gate valve 15 mm borewith iron wheel head screwed both ends for iron pipe complete all as specified and directed 23 S&F in replacementgun metel globe/ gate valve 25 mm borewith iron wheel head screwed both ends for iron pipe complete all as specified and directed. 24 S&F in replacementgun metel globe/gate valve 40 mm borewith iron wheel head screwed both ends for iron pipe complete all as specified and directed. 25 S&F in replacementgun metel globe/gate valve 50 mm borewith iron wheel head screwed both ends for iron pipe complete all as specified and directed. 26 S&F in replacement in MCB TPN 16-32 Amp, 415 V, 10 KA C curve all as specified and directed. 27 S&F in replacement MCB TP 63 Amp, 415 V, 10 KA C curve all as specified and directed. 28 S&F in replacement MCB SP 20 Amp, 230 V, 10 KA C curve all as specified and directed. 29 S&F in replacement Sequence controller compatible withexisting600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/ Sqcm all as specified and directed by Engr-In-Charge. 30 S&F in replacement Ingnition transformer compatible withexisting 600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/ Sqcm all as specified and directed by Engr-In-Charge. 31 S&F in replacementof pressure gauge compatible withexisting600 Kg/ Hrs capacity steam boiler with working pressure10.50 Kg/ Sqcm all as specified and directed by Engr-In-Charge. 32 S&F in replacement replacement of Photocell compatible withexisting600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/ Sqcm all as specified and directed by Engr-In-Charge. 33 S&F in replacement in Electrode asembly compatible withexisting600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/ Sqcm all as specified and directed by Engr-In-Charge. 34 S&F in replacement in diffuser plate compatible withexisting600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/ Sqcmall as specified and directed by Engr-In-Charge. 35 S&F in replacement water level gauge compatible withexisting600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/ Sqcm all as specified and directed by Engr-In-Charge. 36 S&F in replacement of Nozzle 7.5 GPH 60 degrees compatible withexisting600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/ Sqcmall as specified and directed by Engr-In-Charge. 37 S&F in replacement ofDOL startersuitable for 5 to 7.5HP Motor as per existingcomplete all as specified and directed by Engr-in-charge. 38 S&F in replacement single phase preventer 415 V, suitable for existing panel all as specified and directed. 39 S&F in replacement contactor25 Amp 3 Polesuitable size for existing panelcomplete all as specified and directed. 40 S&F in replacement contactor40 Amp 3 Pole suitable sizefor existing panel complete all as specified and directed. 41 S&F in replacementV Belts Size : B- 48compatible withexistingLaundry equipmentsall as specified anddirected . 42 S&F in replacementV Belts Size : B - 82compatible withexistingLaundry equipments all as specified anddirected . 43 S&F in replacementV Belts Size : B- 97 compatible withexistingLaundry equipmentsall as specified anddirected . 44 S&F in replacementV Belts Size : B -102compatible withexistingLaundry equipmentsall as specified anddirected . 45 S&F in replacementV Belts Size : B -105compatible withexistingLaundry equipmentsall as specified anddirected. 46 S&F in replacementV Belts Size : B- 116compatible withexistingLaundry equipmentsall as specified anddirected . 47 S&F in replacementV Belts Size : B -148compatible withexistingLaundry equipments all as specified anddirected . 48 S&F in replacementV Belts Size : B -71compatible withexistingLaundry equipments all as specified anddirected . 49 S&F in replacement 15mm bore GI pipe, medium grade galvanised with all fittings such as bend, elbows,tee, short pieces connection, back nuts, caps, plugs and unions etc includingtaking down the existing complete all as specified and directed by Engr-in-Charge. 50 S&F in replacement ofBurner rod assembly compatible withexisting 600 kg/hr capacity steam boiler with working pressure 10.5 kg/sqcm including all accessories complete all as specified and as directed. 51 S&F in replacement of Boileroptimizer assemblycompatible withexisting 600 kg/hr capacity steam boiler with working pressure 10.5 kg/sqcm including all accessories complete all as specified and as directed. 52 S&F in replacement ofMultiport Valve with handlecompatible with existingwater softener plant ion exchange type operating pressure 3.5 kg/sqcm including all accessories complete all as specified and as directed. 53 S&F in replacement of Gland washercompatible with existingLaundry equipments complete all as specified and as directed. 54 S&F in replacement of valve seat assembly compatible withexisting 600 kg/hr capacity steam boiler with working pressure 10.5 kg/sqcm including all accessories complete all as specified and as directed by Engr-in -Charge. 55 S&Fin replacement of metallic hose of size 3/8 x 40 (flexible type)compatible with existingLaundry equipments including all accessories complete all as specified and as directed by Engr-in-Charge. 56 S&F in replacement of metallic hose of size 1/2 x 20 (flexible type) compatible with existingLaundry equipments including all accessories complete all as specified and as directed by Engr-in-Charge. 57 S&F in replacement of metallic hose of size 1 x 48(flexible type) compatible with existingLaundry equipments including all accessories complete all as specified and as directed by Engr-in-Charge. 58 S&F in replacement ofTemperature sensor assembly compatible withexisting 600 kg/hr capacity steam boiler with working pressure 10.5 kg/sqcm including all accessories complete all as specified and as directed by Engr-in -Charge. 59 S&F inreplacement of temperature controller 0 to 400ºCcompatible withexisting 600 kg/hr capacity steam boiler with working pressure 10.5 kg/sqcm including all accessories complete all as specified and as directed by Engr-in -Charge. 60 S&F in replacement ofdoor gasket, compatible with existingWashing Machine of capacity 140 kg including all accessories complete all as specified and as directed. 61 S&F in replacement of economisercompatible with existing 600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/Sqcm including all accessories complete all as specified and as directed. 62 S&F in replacement of Wegman conecompatible with existing 600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/Sqcm including all accessories complete all as specified and as directed. 63 S&F in replacement of pressure switchcompatible with existing 600 Kg/ Hrs capacity steam boilerwith working pressure10.50 Kg/Sqcm including all accessories complete all as specified and as directed 64 S&F in replacement ofLEDindicating lamp230V AC, red/green/yellowcompatible withexisting control Panel/starter panel/LT panel etc including all accessories complete all as specified and as directed. 65 S&F in replacement of Electromechanical timer ( on delay auto - reset synchronous type) with multi range settingcompatible with existingwashingmachine(capacity upto 140 Kg)/drying tumbler (capacity upto 50Kg) including all accessories complete all as specified and as directed. 66 S&F in replacement ofLimit switchcompatible with existing washingmachine(capacity upto 140 Kg)/drying tumbler (capacity upto 50Kg)/ hydro extractor (capacity upto 50kg ) including all accessories complete all as specified and as directed 67 S&F in replacement ofrubberhose pipe (suitable length) compatible with 50mm MS/GI pipe, for washing & dryingmachines, including all accessoriessuch as Jublee clips, complete all as specified and as directed by Engineer-in-Charge. 68 S&F in replacement of Push button, spring rotary typecompatible with existing Hydro extractor capacity upto 50 Kgincluding all accessories complete all as specified and as directed. 69 S&F in replacement ofPush button with indicator & series resistance compatible with existing hydro extractor capacity upto 50 kg including all accessories complete all as specified and as directed. 70 S&F in replacement of Spring compatible with existing hydro extractor of capacity 30 kgcomplete including all accessories as directed. 71 S&F in replacement ofBronze thermodynamic steam trap with in built strainer compatible with existing washing machine of capacityupto 140 Kg/ Hydro extractor capacity upto 50 Kg / Drying tumbler capacity upto 50 kg including all necessary accessories complete all as specified and as directed. 72 S&F in replacement of Door knob compatible with existing washing machine and hydro extractor including all accessories complete all as specified and as directed. 73 S&F in replacement ofrubber buffer compatible with existing hydro extractor including all accessories complete all as specified andas directed. 74 S&F in replacement ofToggle switch 15 Amps compatible with existingwashing machine of capacityupto 140 Kg/ Hydro extractor capacity upto 50 Kg / Drying tumbler capacity upto 50 kg including all necessary accessories complete all as specified and as directed. 75 S&F in replacement of Cotton strip 50 mm wide with locking strap suitable for mechanical laundary use complete all as specified and as directed. 76 S&F in replacement of Cotton strip 20mm wide with locking strap suitable for mechanical laundary usecomplete all as specified and as directed. 77 S&F in replacement ofDoor inspection glass compatible with existing washing machine of140 Kg capacityincluding all accessories complete all as specified and as directed. 78 S&F in replacement of door gasket compatible with existingDrying tumblerupto 50 kg capacityincluding all accessories complete all as specified and as directed. 79 S&F in replacement ofTeflon cover compatible with existing Flat bed press size 1500x750mm including all accessories complete all as specified and as directed. 80 S&F in replacement ofSteam hose pipe 1 mtr long x 20mm dia suitableexistingLaundry equipmentsincluding all accessories complete all as specified and as directed. 81 S&F in replacementspring compatible with existing flat bed press size 1500x750mm including all accessories complete all as specified and as directed. 82 S&F in replacement ofDrain solenoid valve compatible with existingHydro extractor upto50Kg capacitycomplete including all accessories complete all as specified and as directed. 83 S&F in replacement of Steam solenoid valve compatible with existingdrying tumbler of 50 kg capacityincluding all accessories complete all as specified and as directed. 84 S&F in replacement ofmotorised drain valve compatible with existingwashing machine of 140 Kg capacity, including all accessories complete all as specified and as directed. 85 Supply and fix, in replacement,water solenoid valve compatible with existing washing machineof 50 kgcapacity complete all as specified and as directed. 86 S&F in replacement steam trap compatible with existing drying tumbler upto50kg capacity including all accessories complete all as specified and as directed. 87 S&F in replacement ofdiode compatible with existingHydro Extractorof 50 Kg capacitycomplete including all accessories complete all as specified and as directed. 88 S&F in replacement of3- way solenoid valve coil 220-240 V AC suitable for mechanical laundary equipments including all accessories complete all as specified and as directed. 89 S&F in replacement of damaged/worn outglass wool insulation of existing mechanical laundary ducting/piping system, including removal of old insulation material, surface cleaning and proper wrapping of new high-density glass wool,covered with Al sheet cladding for thermal protection including all necessary adhesive, binding wire,etccompleteall as specified and as directed. 90 S&Fin replacement oftimer for Hydro Extractor of 50kg capacity compatible with existing machine,including all accessories complete all as specified and as directed. 91 S&F in replacement of brake switch for Hydro Extractor (50 Kg capacity) compatible with existing machine,including all accessories complete all as specified and as directed. 92 S&F in replacement ofVSP D1 Relay for Hydro Extractor (50 kg capacity)compatible with existing machine,including all accessories complete all as specified and as directed. 93 S&F in replacement of Digital temperature controller device for Drying tumbler/hydro extractor of50 Kg capacity compatible with existing machine complete all as specified and as directed. 94 S&F in replacement of water pressure switch suitable for 50 kg capacity washing machine including all accessories complete all as specified and as directed. 95 S&F in replacement ofwater pressure switch suitable for 140 kg capacity washing machine including all accessories complete all as specified and as directed. 96 S&F in replacement oftimer for drying tumbler of 50kg capacity compatible with existing machine, complete all as specified and as directed. 97 S&F in replacement of VSP D1 Relay for Drying tumbler of 50 kg capacity compatible with existing machine,including all accessories complete all as specified and as directed. 98 S&F in replacement ofVSP D1 Relay for washing machine of 140 kg capacity compatible with existing machine,including all accessories complete all as specified and as directed. 99 S&Fin replacement ofsteam solenoid switch suitable forwashing machine upto 140 kg capacityincluding all accessories complete all as specified and as directed. 100 S&Fin replacementRear Bearing for washing machine of 140 Kg capacitycompatible with existing machine,all as specified and as directed. 101 S&Fin replacement Front Bearing forwashing machine of 140 kgcapacitycompatible with existing machine complete all as specified and as directed. 102 S&F in replacement Vibration Sensorfor Washing machine/Hydro extractor/ Drying tumber any capacity compatible with existing machines,including all accessories complete all as specified and as directed. 103 S&Fin replacement main bearing housingseal coverfor washing Machine of 140 Kg capacity compatible with existing machine,including all accessories complete all as specified and as directed. 104 S&Fin replacement main bearing housingseal platefor washing Machine of50 Kg capacity compatible with existing machine,including all accessories complete all as specified and as directed. 105 S&Fin replacement conical main drive pully for washing machine of 140 Kg capacity compatible with existing machine,including all accessories complete all as specified and as directed. 106 S&Fin replacement of Bearings for Electric Motor of drying tumbler having 30 Kgcapacity compatible with existing machine,including all accessories complete all as specified and as directed. 107 S&F in replacement of resin( type T-42 NA ) for water softener all as specified and directed 108 S & F in replacement offilter button assembly compatible with existing watersoftener all as specified and directed 109 S&F in replacement of ejector assembly compatible with existing watersoftener all as specified and directed . 110 S&F in replacement of salt solution filter suitablefor existing water softener plant all as specified and directed 111 S&F in replacement over load relay 2.5 to 4 Ampscomplete all as specified and directed 112 S&F in replacement over load relay 5 to 9 Amps complete all as specified and directed. 113 S&F in replacement over load relay 10 to 15 Amps complete all as specified and directed. 114 M&L for Dismantling of existing unserviceable motorof capacity 1.5/2 HPfrom foundation, split opening into the parts at workshop and repair the motor by rewinding of motor with super enamelled copper winding wire of suitable gauge/sizeas existsby replacing paper insulation of class F and fire proof sleeves and varnishing by cleaning of stator slots re-assembling complete motor, oiling, greasing and painting with synthetic enamel paints one coat after cleaning and preparing surface for painting, re-installing and testing complete at site on full load to the entire satisfaction of Engr-In-Charge complete all as specified and as directed. 115 M&L for Dismantling of existing unserviceable motorof capacity 5 HPfrom foundation, split opening into the parts at workshop and repair the motor by rewinding of motor with super enamelled copper winding wire of suitable gauge/sizeas existsby replacing paper insulation of class F and fire proof sleeves and varnishing by cleaning of stator slots re-assembling complete motor, oiling, greasing and painting with synthetic enamel paints one coat after cleaning and preparing surface for painting, re-installing and testing complete at site on full load to the entire satisfaction of Engr-In-Charge complete all as specified and as directed. 116 M&L for Dismantling of existing unserviceable motorof capacity 7.5 HPfrom foundation, split opening into the parts at workshop and repair the motor by rewinding of motor with super enamelled copper winding wire of suitable gauge/sizeas existsby replacing paper insulation of class F and fire proof sleeves and varnishing by cleaning of stator slots re-assembling complete motor, oiling, greasing and painting with synthetic enamel paints one coat after cleaning and preparing surface for painting, re-installing and testing complete at site on full load to the entire satisfaction of Engr-In-Charge complete all as specified and as directed. 117 M&L for Dismantling of existing unserviceable motorof capacity 10 HPfrom foundation, split opening into the parts at workshop and repair the motor by rewinding of motor with super enamelled copper winding wire of suitable gauge/sizeas existsby replacing paper insulation of class F and fire proof sleeves and varnishing by cleaning of stator slots re-assembling complete motor, oiling, greasing and painting with synthetic enamel paints one coat after cleaning and preparing surface for painting, re-installing and testing complete at site on full load to the entire satisfaction of Engr-In-Charge complete all as specified and as directed. 118 M&L for paintingMS surface of Chimney of steam boiler (height 23 metrer approx), including surface preparationwith emery paper,cleaning of cloth and applying two coat of super enamel synthetic heat resistance paint, with hold upto temperature 600°C properly complete all as specified and directed by Engineer-in-Charge.Note – The rate quoted include any type of T & Prequired at site. 119 M&L for preparation of surface for painting of steam boiler allconnected items i.e Boilers outer shell, moisture separator, economiser, Flue gas duct, main header for flue gas, other MS/Alumiinium structure, MS pipes for fuel and water, eqpts etc by preparation of surface by scraping old paint with sand paper and blower, filling of cavities with suitable putty and applying two coat ofheat rsistance paint, to hold upto temperature 600 0Cproperly paintcomplete all as specified and directed 120 M&L for complete rewiring of control and power circuit including necessary minor parts as required for any type of laundry machine i.e Washing machine/Drying tumbler/hydro extractor etc including taking down ond unserviceable wiring complete all as specified and directed. 121 M&L in replacementforMS sheet enclosure bent to shape of Laundry machines 1.6mm thick duly painted with two coats of red oxide and one coat ofacrylic enamel paint complete all as specified and as directed. 122 M&L for painting of MS pipe as per colour codeby two coat of synthetic enamel paint over a coat of red oxide primer after preparing of surfaces all as specified and directed. 123 S&F in replacement including testing and commissioning of PVC insulated electric power cables1100 volts grade with stranded copper conductor size 4 sqmm 4 core complete all as specified and as directed. 124 S&F in replacement including testing and commissioning of PVC insulated electric power cables1100 volts grade with stranded copper conductor size 2.5 sqmm 4 core complete all as specified and as directed.
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